Manufacturing Setup
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High Volume Production And Durable Logistics
Step 1: Raw Material Inspection
Wires in the form of coils are 100% inspected and segregated based on grade/diameter. FIFO is followed to ensure systematic traceability.
Step 2: Cutting
Wires is cut to desired length on ultra-high precision cutting machines.
Step 3: Heat Treatment
Products are hardened and tempered in a stringently controlled atmosphere improving hardness, durability and wear resistance.
Step 4: Face Grinding
Product types BPM/TR/ZB are grounded to achieve close length tolerances and minimal face runout values.
Step 5: Centreless Grinding
Precision Grinding achieves close dimensional accuracy and minimal roundness values.
Step 6: Super Finishing
Product Types ZB are superfinished to achieve controlled profiles on outer diameter and enhance smoothness.
Step 7: Visual Inspection
All our products are 100% visually inspected for surface defects before packing.
Step 8: Finished Goods Store
The approved rollers are then packed in polybags with VCI paper or VCI-coated bags or rust-preventive oils, based on customer requirements. They are secured in corrugated boxes with Bar code labels.
Step 9: Dispatch/Shipment
All international consignments are packed and palletized as per ISPM 15 standards, suitable for sea, air, or road transportation.